AI-Powered Refinery Training

OSHA 29 CFR 1910.119 COMPLIANT

AI-Powered Refinery Training
Always Current. 10x More Affordable.

Training that adapts to YOUR equipment, YOUR procedures, YOUR people. Built on OSHA PSM requirements and industry RAGAGEPs. Generated in minutes, not months.

The Refinery Training Crisis

39% of experienced refinery technicians are approaching retirement. The knowledge walking out the door is irreplaceable — unless you capture it now.

$16,550

Per OSHA Violation

Inadequate training documentation is the #1 most cited PSM violation. Every gap in your program is a liability waiting to be found.

39%

Approaching Retirement

Nearly 4 in 10 experienced refinery technicians will retire in the next decade. Their institutional knowledge disappears with them.

$50K+

Traditional Training Cost

Honeywell UOP, Becht, and DEKRA charge $15,000–$50,000+ per engagement. Operator Training Simulators cost $500K–$5M to deploy.

Three Training Tracks. One Platform.

Every module is mapped to OSHA 1910.119 requirements and industry RAGAGEP standards.

Operator Training

From new-hire orientation to advanced process optimization. Covers all 10 major refinery process units.

  • 4 progressive skill levels (40+ modules)
  • OSHA 1910.119(g) compliant documentation
  • Unit-specific startup, shutdown, and emergency procedures
View Operator Curriculum →
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Mechanic Training

Craft fundamentals through advanced diagnostics. Covers every equipment category in your mechanical integrity program.

  • 4 progressive skill levels (30+ modules)
  • OSHA 1910.119(j) MI training compliance
  • API 510/570/653/571/576/610/617/618 referenced
View Mechanic Curriculum →
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Contractor Training

OSHA 1910.119(h) compliant contractor safety orientation plus craft-specific modules for turnaround and project work.

  • Site-specific hazard orientation
  • Emergency action plan training
  • Permit-to-work system training
View Compliance Details →

How We Compare

The same depth of content, fraction of the cost, delivered in days instead of months.

FeaturePorritt Inc. AIHoneywell UOPBecht / PIICommunity College
Complete Operator Program$12,000$50,000–$500,000+$25,000–$100,000$8,000–$15,000/student
Deployment TimeDays6–18 months4–8 weeks2 years (degree)
Equipment CustomizationYour exact equipmentGeneric UOP modelsInstructor-dependentGeneric
OSHA DocumentationAuto-generatedManualManualTranscripts only
Scales to 10,000 UsersSame costPer-seat licensingPer-day consultingPer-student tuition

OSHA PSM Training Compliance — Built In, Not Bolted On

Every training module we generate comes with built-in compliance documentation that satisfies OSHA 29 CFR 1910.119(g), (h), and (j) requirements.

#1
Most Cited PSM
Violation: Training
3 yr
Max Refresher
Training Interval
14
PSM Elements
Covered

OSHA Penalty Schedule (2025)

Serious Violation$16,550
Willful / Repeated$165,514
Failure to Abate (per day)$16,550

Get Your Free Training Gap Assessment

We’ll analyze your current training program against OSHA 1910.119 requirements and identify gaps — free of charge, no obligation.

Contact Timothy Porritt →
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